It’s Been Awhile…

We lived in our yurt and worked on our cob house for eight years. In 2015, we bought a little house in Salem and moved from our little acre in the woods. We did not return for two years. When we did, a bear had been living in the yurt! S/he used the door latch, and moved in!

Someone had come through and stolen everything possible: kitchen doors, planters, lumber, our oven… Without doors on the kitchen the packrats moved in to the walls. We cleaned up as best we could and left, saddened and feeling guilty for neglecting our property. That night we got a call from our neighbor. Someone had stolen the yurt.

When we went out again, the platform the yurt was on, our 16′ round home for 8 years, stood bare among the trees. Immediately, it and the kitchen became the staging area for our final stages of cob construction. We found new motivation to finish the cob dwelling!

Nathan went out everyday and built. I joined him on the weekends and as soon as the walls finally reached the roof, we were collecting ingredients for plaster: kayaking coastal ponds for cattail fluff, taking quick trips to Bob Straub Beach to get one bucket a day of fine spit sand, searching the products at Georgie’s Ceramics Shop and we came up with a recipe.

The first layer, after wetting the wall and adding slip (clay thinned considerably with water), was made of clay from the property, sand from Bob Straub mixed with construction sand, finely chopped straw (lots of it!), and water. We glooped it on with our hands and flexible trowels, then spread it out and smoothed it with plastic disks cut from yogurt/sour cream lids.

Then we added the alis. Alis is natural clay-based paint. We experimented with several ingredients before we landed on our recipe of powdered milk, lime putty, water, cattail fluff, and pigment. The milk solids and the lime react with the clay to make a paint that forms a chemical bond with cob walls. No wetting necessary.

Corbell Cobs

To make the arch over the windows and doors, we need to use super strong fiber straps made of sticky clay and straw. The arches distribute the weight of the wall evenly over the openings.

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Corbells

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Grab a handful o' straw, all facing the same direction.

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Spread it out in one thin layer.

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I scooped out clay directly from the slaking bin.

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Spread it all out over the straw.

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Rollout up and squash and squish and squish it.

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Slather the outside of it liberally with gooey clay.

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And, Taadaa! Super strong corbell cob for arches and shelves!

Walls, walls, walls

Hello Again! Summer is flying by with social engagements and mini-travels. And the cobbing continues, sporadically, but surely.

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Now that the interior furniture is in place, it’s all about walls. This “corner” is above the bed. Plenty of nooks and crannies for shrinic and shiny things.

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The closet will have a door in the back of it, like a magic wardrobe. Lamp post needed!

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Little odd shaped windows give light to storage spaces and provide peeky-holes to the approaching path.

Enjoy summer!

Rocket Stove: The Thermal Battery

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Urbanite & Cob Bench

The Thermal Battery building has begun! That is, the cob and “urbanite” (repurposed chunks of sidewalk etc.) bench and bed the exhaust pipe is buried in. It will hold the heat and slowly release it back into the room.

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More bench added

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Bare pipe and piles of urbanite

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Nathan made an impression.

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Pipe exiting through the wall will not be visible after the bed is built.

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Robin, racing through the steam. Yes, only steam!

Rocket Stove, Go!

Part 3: Insulation and the Barrel

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Insulation: perlite & clay slip

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Pour insulation between stack and hardware mesh.

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Burn the paint off the barrel.

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Up-end barrel on stack.

Under that slab of marble is the manifold. It’s a space between the bottom of the barrel and the first length of stovepipe.

Here is a better picture. And another. From people who did a better job of remembering to take photos.

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The feed (fire box)

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Stovepipe snaking through future cob furniture

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A "tee" in the pipe for ash clean out

I left for the day and returned to a blazing fire in the cob house! Pah!